Senior Manufacturing Engineer

Website Johnson Controls

Senior Manufacturing Engineer Job Highlights

Title Senior Manufacturing Engineer
Type Full Time
Experience Required
Function Engineering/IT
Location San Antonio, TX, United States
Company Johnson Controls

Company Profile

Johnson Controls transforms the environments where people live, work, learn and play. From optimizing building performance to improving safety and enhancing comfort, it drives the outcomes that matter most. The company is dedicated to protecting the environment and delivers promise in industries such as healthcare, education, data centers, and manufacturing.

Job Profile

The company is hiring a Senior Manufacturing Engineer who will develop, evaluate, and improve manufacturing methods and processes for the purpose of sustaining the manufacture of existing products as well as the introduction of new products.

Educational Qualification

  • No education level is mentioned, yet applicants may be required a High School Diploma

Work Experience

  • Possess a minimum of 5 years of experience in supporting assembly operations inclusive of experience in process development, documentation, time standards, workflow analysis, ergonomics, work fixture design, and continuous improvement.
  • Minimum 3 years of experience in supporting manual and automated assembly operations.


  • Assess new product concepts and designs for manufacturability and provide such assessment and recommendations to R&D/Product Engineering. (10%)
  • Conceive methods and processes to manufacture new products in the safest manner, at the desired quality standards, and at the lowest cost to meet projected demand in a timely manner. (5%)
  • Conduct detailed process design work, including layouts, tooling, fixturing, gauging, programming, and documentation. (30%)
  • Conduct proof of principle or proof of concept studies. (5%)
  • Continuously improve current production methods using Six Sigma methodologies and utilizing knowledge of product design, materials and parts, fabrication processes, tooling, production equipment capabilities, assembly methods, and quality control standards. (20%)
  • Initiate and lead capital equipment projects. (10%)
  • Lead Cost-Out, VA/VE, Safety, Kaizen, and other initiatives. (10%)
  • Provide technical know-how to troubleshoot problems in current production (10%)
  • Be solely responsible for qualifying new or modified products through the processes under their purview.

Preferred Qualifications

  • Black Belt Six Sigma (DMAIC) certification
  • Experience in ASME welding techniques and requirements
  • Experience in C#, HTML, and JavaScript
  • Experience in supporting operations using automated torque equipment
  • Experience in supporting operations using CNC tube bending equipment
  • Experience in supporting operations using robotic welding equipment
  • History of process improvements and new process design based on advancements in technology and changing environment of manufacturing


  • Excellent communication skills, both verbally and in writing and be able to read and write business policies, procedures, general business periodicals, manuals, part drawings, and other correspondence
  • Must have strong organizational and project management skills. Experience in a concurrent engineering environment (a plus)
  • Proficient with the use of computer and software applications including MS Office products and AutoCAD
  • Tooling and fixture design experience
  • Understanding of GD&T
  • Understanding of tooling, gauging, Six Sigma, MSA, and capability studies

Employer’s Statement

Johnson Controls is an Equal Employment Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, status as a qualified individual with a disability, or any other characteristic protected by law.

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