Senior Welding Manufacturing Engineer

Job Highlights

Company Profile

BAE Systems is an international defense, aerospace, and security company. It delivers a full range of products and services for air, land, and naval forces. It also provides advanced electronics, security, information technology solutions, and customer support services.

Job Profile

The company is seeking a Senior Principal Welding Manufacturing Engineer who will support the manufacturing of weapon systems.

Support the welding operations and production of large, complex assemblies.

Education Level

• Bachelor’s Degree in Weld Engineering, Weld Engineering Technology, Mechanical Engineering, Metallurgy, or related discipline, plus 10 years relevant experience in a manufacturing environment.
• Master of Science Degree in an Engineering Discipline

Work Experience

• Will consider a 2-year degree and 15 years of hands-on experience as well
• Experience in writing work instructions for production operations and rework procedures.
• Experience with Capital Project implementation of new equipment or factory setup.
• Experience with ERP/MRP systems such as Baan or Oracle.
• Previous experience with the digital introduction of equipment for weld parameter tracking.
• Working knowledge and experience with welding processes such as (but not limited to) SAW, GMAW, SMAW, and GTAW welding processes.
• Prior experience with automation, such as cobots or articulating robots
• Defense contractor experience.

License/Certification

• Certification with AWS as a CWI or other relevant certification.
• Bachelor’s degree in Weld Engineering or a similar field and NDT Level II certification.

Duties/Responsibilities

• A background in heavy fabrication and manufacturing is necessary to adjust priorities in a fast-paced environment.
• Ability to set up, organize, and populate Manufacturing Engineering production information using Microsoft Office suite applications.
• Ability to understand, interpret, and apply welding specifications.
• Addresses non-conformances and assists in Root Cause and Corrective Action activities.
• Analyzes NDT inspection reports and data to identify the root cause and provide repair plans for production.
• Develops and writes technical documentation, revises existing documentation, and provides input to technical papers or presentations.
• Develops or contributes to the creation of welding standards and specifications.
• Develops processes for the fabrication, testing, weld integrity, accuracy, and delivery of products to our customers.
• Develops weld repair procedures as necessary.
• Develops work documentation, including routings and work instructions, to guide the weld workforce on how to perform welding tasks.
• Prepares and conducts weld engineering analysis of materials and procedures, and engages in weld procedure and performance qualifications.
• Researches and recommends weld equipment and automation solutions to eliminate defects and drive consistency.
• Reviews supplier capability and suitability to provide acceptable product and comply with government specifications.
• Uses knowledge of metallurgy, material weldability, welding robotics, and associated programming to improve existing processes or create new methods to increase delivery cadences.
• Works cross-functionally across multiple teams to support operations.

Skills/Knowledge/Abilities

• Ability to solve complex technical problems that require a professional level of Weld Engineering, design, and engineering knowledge.
• Capable of working with current computer applications, CAD programs, and model manipulation.
• Familiarity with NDT procedure qualification to T9074-AS-GIB-010/271 or similar.
• Familiarity with requirements for fabrication, Welding, and Inspection of Submarine Structures, NAVSEA T9074-AD-GIB-010/1688.
• Familiarity with weld procedure and performance qualification to NAVSEA S9074-AQ-GIB-010/248 or similar.
• Understanding of equipment and technologies relevant to welding and manufacturing in a factory setting.
• Working knowledge of NDT inspection techniques, processes, and interpretation of results.
• Working knowledge of welding consumables and base material specifications

Work Environment

• Work a 9/80 schedule and have every other Friday off

Benefits/Perks

• 401(k) Savings Plan
• Disability Coverage
• Health Savings Accounts
• Health, Dental, and Vision Insurance
• Life and Accident Insurance
• Employee assistance program
• Home, Auto, and Pet Insurance
• Paid Time Off
• Paid Holidays

Employer’s Statement

BAE Systems is an Equal Opportunity Employer.